Boiler Spare Manufacturers in India – Fabmax Enterprises
Fabmax Enterprises is a dominant boiler spare manufacturers, suppliers, exporters and fabricators in India. Our boiler spares are the replacement components for boilers that can be used when a part fails or needs to be replaced.
These spares are crucial for maintaining the efficiency, safety, and continuous operation of a boiler system. It helps for preventing downtime because of having spare parts rapidly available and operators can able to quickly replace a faulty component.
These boilers have minimum efficiency and able to maintains the overall efficiency by ensuing optimal performance in the various components. Below, we have mentioned its various types, benefits, and applications as well!
Types of Boiler Spares
Being the best boiler spares manufacturers in India, we are offering multiple types of boiler spares such as:
-
Boiler Tubes (ERW & Seamless)
Our ERW boiler tubes and seamless boiler tubes are made with higher corrosion-resistant alloy grades for use in high-pressure and high-temperature conditions. They are heat-treated to ensure long life and precision-bent for easy fitting to ensure free flow of fluids and low thermal stress. They are designed to withstand harsh service conditions and ensure higher strength and fatigue as well as corrosion resistance.
-
Burner Assemblies
We offer intelligent, energy-saving burner sets for safe firing and optimal fuel utilization. They have equipped advanced flame monitoring sensors and air-fuel ratio controllers and can be used on a variety of boiler designs. Their intelligent on board installation has minimized emissions and fuel usage and are the best in the Steam Boiler Spare Parts category.
-
Water Level Controllers & Indicators
Our digital interfaces and IoT modules are integrated with our water level controllers to ensure real-time monitoring and control. They enhance boiler safety by preventing dry-firing and overheating, and predictive alarm and smart interlocks. They are designed for purpose to be able to perform as needed and are part of any available Industrial Boiler Parts equipment, ensuring accuracy and confidence.
-
Boiler Mountings
We offer the whole spectrum of boiler mountings including safety valves, blowdown valves, pressure gauges, and feed check valves all totally indispensable to smooth and safe boiler performance. All of them undergo rigorous testing under very harsh conditions and further encompass fault detection feature as an inherent part, thanks to our AI-based diagnostic systems. These smart features reduce the unnecessary downtime, so our mountings are extremely reliable Boiler Spare Parts & Components.
-
Economisers and Super heaters
Our economisers and super heaters are specifically developed to increase boiler efficiency significantly through waste heat recovery and energy utilization maximization. With the advanced surface-area update technology, our products are inexpensive in operating costs and offer environment-friendly operations. As being part of Steam Boiler Parts, they directly contribute towards enhanced heat recovery and maximized thermal systems.
-
Refractory Materials & Gaskets
We offer long-lasting refractory components and high-performance seals that can withstand the toughest temperature cycles. The components offer improved thermal insulation and scalability, insulating the inside boiler structure over the long term. Of paramount importance to offering energy efficiency as well as safe operation, the components are built to be structurally strong for long-term industrial applications.
Technical Specifications of our Boiler Spares
We have mentioned below a technical sheet table of boiler spares such as;
Spare Part Name | Technical Specification | Application |
---|---|---|
1. Burner Assembly | Multi-stage modulating; Gas & Oil compatible; 50Hz; 230/400V; Flame monitoring via UV sensor | Enables fuel combustion; ensures complete burning |
2. Ignition Electrode | Ceramic insulator; Heat resistance up to 1400°C; Spark gap 3.5 mm ±0.3 | Initiates flame; crucial for safe startup |
3. Flame Sensor (UV/IR) | Detection range: 190–270 nm (UV); Response time < 1s; IP65 enclosure | Detects flame presence; auto-shutdown in flame failure |
4. Control Panel PCB | Microcontroller-based; Relay outputs: 230V/5A; Modbus/RS485 communication | Manages system logic, inputs, and safety interlocks |
5. Pressure Switch | Range: 0.2 to 10 bar; SPDT contacts; Temp rating: -10°C to 80°C | Cuts off power in case of pressure anomaly |
6. Temperature Sensor (NTC/PT100) | Accuracy ±0.3°C; Response < 5s; Cable length: 2m; Stainless steel sheath | Monitors water/steam temp; regulates firing |
7. Gas Valve Assembly | Class A solenoid; Max inlet pressure: 360 mbar; CE certified | Controls gas flow precisely to the burner |
8. Water Level Sensor | Probe type; Operating range: 20mm to 300mm; Conductivity range: >10 μS/cm | Prevents dry firing; maintains safe water level |
9. Safety Relief Valve | Set pressure: 3 bar; Stainless steel; Opening tolerance: ±5% | Discharges pressure to prevent boiler explosion |
10. Circulation Pump | Flow rate: up to 12 m³/h; Head: 6m; 3-speed; IP44; 220V | Ensures hot water movement; prevents stagnation |
11. Economizer Coil | Finned tube; Material: ASTM A179; Corrosion-resistant; ΔT efficiency: 10–15% | Enhances thermal efficiency using exhaust heat |
Features of our Boiler Spares
One of the leading boiler spare suppliers in India, these all types of boiler spare is filled with multiple types of features such as:
-
Advanced Material Engineering
We employ the best quality alloys, high-strength stainless steel, and better composites in our spare parts manufacturing. These components are less prone to thermal fatigue as well as scale formation even when subjected to repeated heat. This brings in broader working life with reduced component failure.
-
Smart Integration Compatibility
Our spare parts are designed to operate at their best in PLC operated automated power boiler stations. They facilitate data-based decision-making as well as prediction maintenance by the plant operators. Down time is minimized through control and feedback on real-time bases.
-
Global Standards Compliance
All our products are manufactured under international quality and safety standards like ISO, IBR, ASME, and CE. These are to ensure they are of international acceptance standard and give assurance to the customer in doing business within regulated markets. Compliance on our part is being concerned with safety as well as quality.
-
Precision Manufacturing
We use sophisticated CNC machining, laser cutting, and robot welding technologies to produce very close tolerances. The accuracy makes fewer performance failures and simpler installation. Each one of our products is inspected for quality to verify conformity with all our products.
Benefits of using our Boiler Spares
These all types of boiler spares are highly beneficial due to various types of features added such as:
-
Extended Boiler Life
Our products are designed to reduce wear and increase thermal efficiency under normal operating conditions. With enhanced design and material, the life of your boiler system is greatly increased. You can expect more years of trouble-free operation with fewer mechanical failures.
-
Enhanced Operation
We enable plants to operate at top capacity by providing them with smart spares which minimize energy waste. Our technology delivers maximum running through rapid response and optimum heat transfer. That means reduced running costs and fuel usage.
-
Affordable Maintenance
Our longer-life cut spares minimize replacement time and enable more reliable maintenance schedules. They are easy to simply install into existing systems, and upgrading is convenient and inexpensive. In general, it will provide a significant savings in total cost of ownership.
-
Tailored Solutions
We understand that all the plants are individual and thus we maintain spares particularly to accommodate individual requirements. Whether it is an existing system or a just commissioned world-class boiler, we are a heaven-made match. This makes things easier for the clients to allow them not to disrupt continuity of operations by relocating their systems.
Applications of our boiler spares in various Industries
These all types of boiler spares are highly used in multiple types of industrial sectors such as:
-
Power Generation Plants
Our AI spared guarantee smooth operation and efficiency in high-capacity power plants. Power plants can minimize risks of operations through the application of intelligent diagnostics and automatic control. The components also minimize emissions and maximize the rate of heat conversion.
-
Chemical & Petrochemical Units
We provide anti-corrosive parts that can withstand harsh chemical reactions and hostile environments. They are safe and dependable to apply in various processes under variable loads and temperatures. They are an important part of safety standard conformity.
-
Textile & Paper Industries
Our spares provide uninterrupted supply of steam needed for day-to-day production quality in textile and paper plants. We provide constant pressure and temperature during the operating cycle. This enhances product quality directly in addition to averting material wastage.
-
Food & Beverage Processing
We provide sanitary-grade boiler spare parts according to food safety specifications like FDA regulations. They ensure precise temperature regulation demanded by pasteurization and sterilization. Our spare parts are easy to clean and maintain to provide simple manufacturing processes.
Being the dominant boiler spares manufacturers, suppliers, exporters and fabricators in India, we as Fabmax Enterprises are providing a comprehensive range of high-quality boiler spares that play a vital role in ensuring the efficient, safe, and uninterrupted operation of boiler systems.
Our boiler spares are essential for minimizing downtime, as having critical components readily available allows operators to swiftly replace faulty parts and restore functionality without significant delays.
For more information, contact us today!
Frequently Asked Questions (FAQs)
The main parts of a boiler include the burner, combustion chamber, heat exchanger, controls, and exhaust stack.
Boiler accessories are additional components like superheaters, economizers, feed pumps, and air preheaters that improve efficiency and performance.
Essential boiler parts you need include the burner, control panel, heat exchanger, flame detector, safety valve, and circulation pump.
Boiler fittings are safety and functional devices such as pressure gauges, water level indicators, blow-off valves, and steam stop valves.