Rockwool Mattress Insulation Manufacturers in India – Fabmax Enterprises
Fabmax Enterprises is a dominant Rockwool mattress insulation manufacturers, suppliers, exporters and fabricators in India, are providing the best quality of rockwool mattress insulations.
Our rockwool mattress insulations is a type of thermal and acoustic insulation made from spun rock fibres that are lightly resin bonded.
It is used for various applications, including insulating large vessels, boilers, pipes, and even in buildings for wall insulation and soundproofing
Let’s check out its multiple types, using benefits and applications as well!
Types of Rockwool Mattress Insulation
Being the best rockwool mattress insulation manufacturers in India, we are providing the best quality of rockwool mattress insulation such as:
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LRB Rockwool Mattress
We manufacture the mattresses using high grade basalt and diabase rocks which we process with great care to generate even textured fibres. These Lightly Resin Bonded (LRB) mattresses ensure better thermal insulation especially during warm weather. With our latest resin bonding technology, we have enhanced the strength of the structure as well as reduced material fatigue even under varying thermal conditions.
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Rockwool LRB Insulation Mattress
We manufacture such mattresses in accordance with next-generation dual-density layering technology to enable achievement of the best compressive strength. Suppression of thermal bridging accompanies development of new products, offering higher insulation performance for cylindrical and irregular substrates.
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Rockwool (Lightly Resin Bonded) LRB Mattresses
These mattresses are made from safe, eco-friendly thermosetting resin to provide ultimate safety and flexibility. Construction is such that it is easy to fit over concave or irregular surfaces without loss of insulation value. New products have hydrophobic treatments that remove water pick-up and provide life-long insulation integrity.
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General Rockwoll Insulation Materials
We provide a complete portfolio of Rockwool insulation products such as slabs boards and blankets used for various applications. With fibers that incorporate nanotechnology we provide products that are fire-resistant sound-absorbing and resistant to extreme environmental conditions. They are made with energy efficiency and sustainability in mind.
Technical Information about our Rockwool Mattress Insulation
For more clarification, we have mentioned below a technical sheet of our Rockwool Mattress Insulation:
Technical Parameter | Specification/Value | Technology/Advancement |
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1. Density Range | 100 – 150 kg/m³ | Multi-density layering for enhanced thermal & acoustic performance |
2. Thickness Range | 25 mm to 100 mm | Precision-cut modular thickness customization |
3. Operating Temperature | Up to 750°C | Ceramic-binder formula for long-term high-temp stability |
4. Thermal Conductivity (λ) | 0.033 – 0.045 W/mK (at 20°C) | Nanofiber-treated surfaces for better thermal control |
5. Fire Resistance | Non-combustible (Class A1 as per EN 13501-1) | Complies with global fire safety norms including ASTM E84 & IS 3144 |
6. Water Absorption | <1.0% by volume (Partial immersion) | Hydrophobic treatment and vapour barrier laminates |
7. Acoustic Performance (NRC) | 0.85 – 1.00 (Varies by thickness) | Fiber orientation engineered for better noise reduction |
8. Facing Options | Galvanized Wire Mesh (GI), Stainless Steel Mesh (SS), Aluminum Foil, Glass Cloth | Advanced anti-corrosive mesh & UV-resistant coatings |
9. Compressive Strength | > 0.5 kPa at 10% compression | Reinforced resin bonding and fiber interlocking |
10. Moisture Resistance | High (Water-repellent surface treatment) | Silicon oil-based coatings for improved water repellency |
11. Environmental Compliance | LEED & GRIHA Compliant, Zero Ozone-Depleting Substances | Sustainable stone-based material with full recyclability |
Main Characteristics of our Rockwool Mattress Insulation
AS well-known rockwool mattress insulation suppliers in India, these all types of rockwool mattress insulation are made with new technological features such as:
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High Thermal Resistance
Our LRB Rockwool Mattresses are especially well-adapted to work in high-temperature designed to resist up to 750°C temperatures. They can absorb and retain heat for long durations, thus becoming a constituent element of heat-control systems. Infrared-reflection coatings enable them to minimize radiant heat loss up to 20%, making energy efficiency as well as thermal stability in hot conditions better. This renders our Rockwool LRB Insulation Mattress the perfect solution for firms willing to maximize energy consumption.
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Acoustic Insulation
Sound control is the fashion of the day in today's industrial and business complex. Our insulation relies on controlled direction and grading of density to attain complete acoustic insulation. From engine rooms to equipment industrial enclosures, recording studios, or commercial buildings, the product possesses excellent sound absorption over very extensive frequency ranges. The new series comprises diffusion layers that have exhibited better performance against the hurdle of low-frequency sound and hence our LRB Rockwool Mattress finds its most optimal application where thermal and acoustic insulation is required.
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Fire and Moisture Resistance
Safety and durability are of paramount concern in our design. Our Rockwool LRB Insulation Mattresses are non-combustible by nature and self-extinguishing, with significantly enhanced fire resistance. They are also supplied with built-in water repellence and can be supplied with vapour barrier laminates where water resistance is of paramount concern. Our products conform to the highest global standards, such as EN, ASTM, and ARE codes, to ensure consistent performance in high-hazard and high-moisture conditions.
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Durability and Dimensional Stability
Under harsh industrial conditions, insulation has to maintain its shape and structure for a considerable period of time. Our Rockwool insulation is supported with ceramic fiber binders that exhibit high dimensional stability under vibration, thermal cycling, or constant temperature cycling. They will not sag or deteriorate, with stable insulation performance for long life—even in the most dynamic and mechanically abusive environments.
Advantages of using our Rockwool Mattress Insulation
Being the best rockwool mattress insulation fabricators in India, our all types of rockwool mattress insulation gives multiple types of benefits such as:
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Energy Efficiency
We manufacture insulation products that reduce the energy consumption by a large percentage for industrial and commercial sectors. With more R-values our products maximize the HVAC systems and reduce utility expenses. This has a direct link to cost reduction and sustainability initiatives in the long run.
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Green and Sustainable
We manufacture our Rockwool insulation from renewable, abundant natural stone. The process itself is completely ozone-free and consistent with international green building practices. Our products are LEED GRIHA and other green rating system compliant.
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Ease of Installation
We provide pre-assembled modular insulation systems that minimize field installation inconvenience without sacrificing performance. Our patented fastening systems are easy to control and are repaired faster than shortens labor time and job delays. These advantages are especially well worth it in confining or complicated installation space.
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Economic Long-Term Performance
We design our insulation products to offer improved return on investment with more efficient high-low maintenance and longer life. With reduced breakdowns and replacements, customers obtain more performance for decades. Our high-end Rockwool series eliminates downtime due to thermal inefficiency or fire risk.
Applications of our Rockwool Mattress Insulation
These all types of rockwool mattress insulation gives higher performance in multiple types of industrial sectors such as:
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Industrial Division
We supply insulation to petrochemical and refinery power industries in the event of extreme thermal as well as mechanical loading. LRB Rockwool mattresses are ideal for hot-running pipe equipment as well as ducts. The most recent technology encompasses sensor tracking systems, which provide real-time thermal performance as well as condition insulation feedback.
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Commercial Buildings
We offer Rockwool ceiling walls, ductwork, and commercial building insulation where the top priority is energy efficiency and indoor comfort. Our solutions now seamlessly integrate with IoT-based smart systems to optimize real-time energy consumption. Building owners save on operating expenses while enjoying interior comfort year-round.
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Marine and Off-shore Installations
We manufacture Rockwool insulation for onshore facility and off-shore drilling rig's harsh sea condition in shipbuilding. Products incorporate use of anti-corrosion protective mesh coverings to enhance longer service life and life. Products can ensure thermal integrity even after exposure to spray of sea water and humidified atmospheric conditions.
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Cryogenic and Refrigeration Units
We provide ultra-low temperature, cryogenic-specific Rockwool solutions. They come with cold storage and liquid gas system applications with customized pipe linings for LNG pipe usage. Our insulation will not crack and delaminate upon high sub-zero exposure without deteriorating.
Being the best rockwool mattress insulation manufacturers, suppliers, exporters and fabricators in India, we as Fabmax Enterprises India are providing the best quality of rockwool mattress insulation.
We are offering premium-quality Rockwool Mattress Insulations, designed to deliver exceptional thermal and acoustic performance across a wide range of industrial and building applications.
Manufactured from spun volcanic rock fibres and lightly bonded with high-temperature resistant resin, our Rockwool mattresses offer superior insulation, fire resistance, and soundproofing capabilities.
For more information, contact us today!
Frequently Asked Questions (FAQs)
Rockwool can generate dust during installation and may require protective gear for safe handling.
Rockwool mattresses are used for high-temperature thermal insulation in industrial equipment, pipelines, and ducts.
Rockwool is moderately priced but offers excellent long-term value due to its durability and energy-saving properties.
Yes, Rockwool outperforms foam in fire resistance, soundproofing, and high-temperature insulation.