Hot and Cold Insulation Manufacturers in India – Fabmax Enterprises
Fabmax Enterprises is a dominant hot and cold insulation manufacturers, suppliers, exporters and fabricators in India. We are providing the best quality of hot and cold insulation materials and these are used to regulate temperature in various types of systems particularly in industrial, commercial and residential settings as well.
While the energy infrastructure shifts at higher speed, and manufacturing processes as well as environmental regulation undergo changes, the industries anticipate better than the conventional insulation materials.
They anticipate wiser, lighter and tougher alternatives and that is exactly what we deliver. Whether it's retaining heat in hot temperature pipes or avoiding condensation in sub-zero temperatures, Fabmax insulation systems are engineered to resist it all with precision conformance and reliability every time.
Types of Hot and Cold Insulation
As dominant hot and cold insulation materials manufacturers in India, we are providing the multiple types of hot and cold insulation such as:
1. Hot Insulation Products:
- Calcium Silicate Insulation: Our Calcium Silicate insulation is a market leader in industrial uses where safety and structural integrity are of utmost importance. It is known for its superior performance at high temperatures, and it is among the most widely used hot insulation materials installed on steam lines and process lines. It gives long-term thermal performance regardless of being exposed to substantial mechanical loads, and therefore it is perfect to be utilized in hot insulation applications in energy and power-based industries.
- Ceramic Fiber Blankets: Especially made to withstand excessive heat, our Ceramic Fiber Blankets are extremely lightweight but highly effective for furnaces, kilns, and reactors. Since they can resist sudden changes in temperature, they are extremely suitable to utilize for applications involving fluctuating heat. They are extremely versatile thermal insulation products highly sensitive to the requirements of hot insulation systems in a very broad range of industrial applications.
- Mineral Wool / Rock Wool: For thermal insulation against fire and for sound absorption, our Mineral Wool and Rock Wool insulation are used. They have widespread usage in refineries and power plants for thermal insulation as well as for dampening noise. Hard enough to withstand high temperatures, they provide satisfactory insulation performance at all times and hence emerge as a reliable hot insulation material for heavy industry.
- Perlite Insulation: Our Perlite Insulation is specifically formulated for use in petrochemical and refinery applications. Our material is a hot and cold insulation, providing enhanced protection against over-temperature exposure and being resistant to corrosion and water. Its extended service life and its sound-deadening properties make it particularly ideal for aggressive operating conditions.
Technical Details:
| Material | Key Specs | Primary Applications |
|---|---|---|
| Calcium Silicate | Temp: Up to 1000°C Density: 220–250 kg/m³ Thermal Conductivity: 0.058 W/mK |
Steam lines, boilers, thermal pipelines |
| Ceramic Fiber Blanket | Temp: Up to 1425°C Density: 64–160 kg/m³ Conductivity: 0.09–0.12 W/mK |
Furnaces, reactors, kilns, fire protection |
| Rock Wool (Mineral Wool) | Temp: Up to 750°C Density: 100–150 kg/m³ Conductivity: 0.035–0.045 W/mK |
Industrial tanks, ducts, fire-resistant panels |
| Aerogel Blanket | Temp: -200°C to +650°C Conductivity: 0.013–0.018 W/mK |
High-temp pipes, offshore rigs, energy systems |
2. Cold Insulation Materials
- Polyisocyanurate (PIR) Foam: PIR Foam is optimally known for higher cold insulation. Ideally suited to chilled water and refrigeration use, PIR foam product provides safe cold insulation with low heat loss and excellent heat performance. With long-term insulation value and ease of installation, PIR foam is a good solution to today's industrial cooling needs.
- Phenolic Foam: Thermally stable and fire-resistant, Phenolic Foam is the option for cold insulation on critical applications like cold storage and HVAC. With the lowest thermal conductivity of any insulation, with the added benefit of moisture resistance, it offers added safety and energy efficiency.
- Elastomeric Foams (NBR/PVC): We offer flexible, durable Elastomeric Foams which can be used for chilled water systems and HVAC. The foams do not deteriorate, degrade, and crack with time but maintain consistent cold insulation performance. They are simple to install and maintain, and for this reason, cold insulation material is preferred by most industries.
- Polyurethane (PU) Foam: Our PU Foam insulation is a thermally resistant and water-resistant closed-cell structure. It is designed to be used in cold storage and refrigerant piping, and it is sub-zero temperature resistant. It is a premium cold insulation product with resistance to thermal bridging and operating reliability.
Technical Details
| Material | Key Specs | Primary Applications |
|---|---|---|
| PIR Foam | Temp: -180°C to +135°C Density: 30–45 kg/m³ Conductivity: 0.022–0.025 W/mK |
LNG/LPG pipelines, refrigerated systems |
| Phenolic Foam | Temp: -180°C to +120°C Density: 35–45 kg/m³ Conductivity: 0.018–0.022 W/mK |
Cold rooms, duct insulation, pharma cooling |
| Elastomeric Foam (NBR/PVC) | Temp: -50°C to +105°C Density: 65–90 kg/m³ Conductivity: 0.035–0.038 W/mK |
HVAC, chilled water systems, food processing lines |
Primary Features of Insulating Materials
Thermal Stability:
We deliver thermal stability in any temperature regime, ranging from cryogenic to atmospheres significantly higher than 1000°C. Our materials are designed in a way that they can resist holding extreme temperatures without their structural or thermal properties being negatively impacted. This makes them of extremely high reliability for use in harsh and high-pressure environments.Moisture Resistance:
Our solutions are more resistant to moisture using more advanced closed-cell foams that do not allow any water to enter. This keeps the insulation dry and working for years to come. It also avoids mold growth and corrosion that causes system life.Fire and Smoke Control:
We integrate fire and smoke control features utilizing materials that are compliant with current ASTM and EN safety standards. Our insulation material is fire-resistant and is used to minimize toxic smoke emission. This improves overall safety in residential commercial and industrial uses.Low Thermal Conductivity:
Low thermal conductivity of ours conserves energy thereby reducing operating costs. We focus on products which hold cold or heat better. That means higher efficiency and quicker return on investment.
Benefits of Hot and Cold Insulation
End-to-End Fabricators Support:
We supply fabricators services from design to supply and on-site installs. Every project is treated with care and custom-made based on orders from customers. Our install offers flexibility of movement even for difficult systems.Global Export Quality:
We ensure international export quality by producing to international standards to deliver products that satisfy customer requirements in Asia the Middle East and Africa. We have a proven track record of exports across different industries. Our materials are checked and certified as complying with international standards.Technological Integration:
With technology integration focus, we offer IoT-driven insulation monitoring systems that enable real-time temperature and performance monitoring. The intelligent systems support predictive maintenance and minimize unplanned downtimes. It's a solution to future-proof industrial insulation.Eco-Friendly Materials:
We produce our insulation solutions with environmentally friendly materials that minimize the impact on the environment. We utilize recyclable base materials and low-emission foaming agents. Sustainability underpins every solution we provide.
Applications of Hot and Cold Insulation
Hot Insulation Applications:
We provide customized steam pipe and thermal oil system insulation for maintaining temperature uniformity and loss of energy to its minimum. Our products are extensively used in industrial furnaces and boilers wherein the heating has to be retained. Turbines heat exchangers and process lines rely on our products in power and oil refineries plants.Cold Insulation Applications:
Our insulation is suited to be employed on cryogenic gas pipelines such as LNG and LPG where ultra-low temperature operations are a must. Aside from those we also provide solutions for HVAC systems including chilled water lines rooftop chillers and ductwork. Aside from the refrigeration unit data centers also get a benefit from our insulation in order to avoid condensation as well as thermal leaks.
Being the best hot and cold insulation manufacturers, suppliers, exporters and fabricators in India, we as Fabmax Enterprises are providing the best quality of hot and cold insulation.
From maintaining the most heat in hot-pipeline systems to resisting moisture accumulation and energy loss at below-freezing temperatures, our insulation products boast superior thermal efficiency and durability.
As the globe shifts away from conventional, bulk, heavy-duty solutions, industries need smarter, lighter, and stronger material and that is exactly what Fabmax provides.
Designed to be accurate, designed to be reliable, and performance proven Fabmax insulation systems are your long-term temperature control and energy efficiency partner. Contact us today for more information!
Frequently Asked Questions (FAQs)
Polyurethane foam and fiberglass insulation are considered the best for both heat and cold due to their high R-values and energy efficiency.
Owens Corning is currently the world’s largest and most recognized manufacturer of insulation materials.
Rockwool, Owens Corning, and Johns Manville are top-rated brands known for performance, durability, and fire resistance.
Hot and cold insulation refers to thermal insulation systems designed to retain heat in high-temperature pipes or prevent heat gain in cold systems like refrigeration.